HEAVY CIVIL & INFRASTRUCTURE CLUSTER · CFOS TRADE OPERATING SYSTEM

WHY TUNNEL CONTRACTORS LOSE MARGIN WITHOUT KNOWING IT.

QUICK ANSWER

Tunnel margin is lost to three specific things: the baseline ledger, the sleepless burn, and the buried capital. All three are measurable, and all three are invisible without job costing that reads against the estimate.

Tunnel contractors at $1M to $5M net 6.5 percent on the SPM 48-trade dataset, rising to 9.5 percent by $25M to $50M; the CFOS target at $1M to $5M is 10.5 percent. The distance between the trade average and the CFOS target comes out of operations in this trade, never out of pricing. It lives in the three mechanisms below, each of which moves margin without appearing as a failure on any single job. The GBR states what the bid may assume, the DSC clause allocates what differs, and the shift log proves which one happened. Ground documentation isn't paperwork; it's the trade's second set of books.

BY JOSH LUEBKERPublished 2026-08-06Updated 2026-08-06
THE THREE BIG LEAKS

THE MATH BEHIND THE MISSING CASH.

LEAK 01

The Baseline Ledger

The GBR states what the bid may assume, the DSC clause allocates what differs, and the shift log proves which one happened. Ground documentation isn't paperwork; it's the trade's second set of books.

LEAK 02

The Sleepless Burn

Continuous operations mean the daily cost never pauses while the advance rate does. Downtime coded by cause (ground, machine, logistics, owner) is the only way the stopped-heading argument ever pays.

LEAK 03

The Buried Capital

The machine and plant are project-scale capital with salvage assumptions built into the bid. Cost-basis honesty (ownership, refurbishment, residual) decides the price before the ground gets a vote. (cfos-working-capital-system) ---

HOW CFOS FIXES IT

WHAT CHANGES IN THE FIRST 60 DAYS.

The baseline is the contract (GBR and the DSC clause)
The machine is the mortgage (TBM and plant capex)
Around-the-clock labor (the 24/7 burn rate)
Microtunneling and the small-diameter segment (where the mid-market lives)
Progress measurement in the dark (paid by the meter, proven by the log)
TUNNEL BENCHMARKS
Metric$1M to $5M$5M to $10M$10M to $25M
Gross margin, industry average23%24%25%
Gross margin, CFOS target25.5%26.5%27.5%
Net profit, industry average7%9%11%
Net profit, CFOS target10.5%12.5%14.5%
Overhead, industry average16%15%14%
Overhead, CFOS target15%14%13%

Industry figures are Tunnel contractors' AVERAGE for each revenue band, not a floor. The CFOS net profit target is set at 10 percent before taxes or 3.5 points better than your trade's average at your revenue, whichever is higher, and the gross margin target is set at whatever gross margin produces that net profit once your overhead is paid, and never below your trade's own average. Gross minus overhead equals net on every column, so the rows tie out. The gross margin and overhead figures for this trade are derived from the nearest comparable trade in the same dataset, and were not measured directly.

HOW THE NET PROFIT FIGURES ARE BUILT

Gross margin and overhead come from CFMA, Jones Maresca and SPM's own trade data, because those are the figures those sources report by trade and size. Net profit is calculated from them as gross margin minus overhead, so the three rows tie. That makes it an operating profit figure: what is left before interest, other income and expense, and the tax planning choices owners make, such as bonuses, depreciation methods and retirement contributions.

Surveys report net income before taxes after those items, so a reported net can run below the figure here. At the typical contractor the difference is small: CFMA's 2025 medians are 7.1 percent before interest and taxes and 6.7 percent net income before taxes. It grows with size. Against the separate measured net profit dataset, the calculated net runs 0.8 points higher at $1M to $5M, 2.2 points at $5M to $10M and 3.5 points at $10M to $25M, because the gross margin and overhead rows change faster with size than reported net profit does. The bands above the $10M to $25M band are published at runoncfos.com as a modeled extension of the same curves. They have not been reconciled against the licensed CFMA Benchmarker, and the calculated net there runs well above survey medians, so read them as a model and not as a survey result.

Last 12 months revenueMonthly feeOne-time onboarding
Up to $1M$1,900 to $2,900$1,000
$1M to $3.5M$2,600 to $3,900$1,500
$3.5M to $6.5M$3,800 to $5,700$3,000
$6.5M to $9.5M$5,100 to $7,100$4,500
$9.5M to $12.5M$6,100 to $8,500$6,000
$12.5M to $15.5M$7,400 to $11,000$7,500
$15.5M to $18.5M$9,400 to $13,500$9,000
$18.5M+Quoted individuallyQuoted individually

The onboarding fee covers migrating your books back to the start of your last taxable year and getting you fully operational in 60 days. It's billed once, with your first invoice. It's the same for all three tiers. Your first month is prorated, and your monthly engagement starts on the first of the first full month.

Range reflects the three tiers below. Which one you're in depends on how much of the work you want off your desk. No payroll. No hidden line items. The onboarding fee is right here in the table.

Core

You stop guessing.

You get the CFO work. Job costing built against the way you estimate, a 13 week cash forecast, monthly WIP, and a meeting every month that ends in decisions and never in a report.

Your bookkeeper still does the books.

Executive

You stop touching the books.

Everything in Core, and we run the bookkeeping and the controllership as well. Your office stops answering coding questions and stops chasing a reconciliation on the last day of the month.

We do the books. No payroll.

Strategic

Every job shows its margin while it's still running.

Everything in Executive, plus the job costing and WIP platform set up, loaded with your cost codes, and managed for you every month. You never have to learn it.

We do the books, the job costing, and the software. No payroll.

What's included
COMMON QUESTIONS

FREQUENTLY ASKED.

Tunnel contractors at $1M to $5M net about 6.5 percent on the SPM 48-trade benchmark dataset, rising to 9.5 percent by $25M to $50M; the CFOS target at $1M to $5M is 10.5 percent. At the mid-market scale that usually means trenchless small-diameter work, where shaft economics, ground-class pricing, and documentation discipline shape the margin. Every net profit figure here is stated before taxes, the same basis CFMA reports on, so the two are directly comparable.
The trade's central financial mechanism: the baseline report states the ground the bid assumes, and conditions materially different from the contract's indications (or unusually different from what's ordinary) are compensable under the DSC clause, proven by shift logs, advance rates, consumable records, and inflow measurements kept from day one. The claim is only as good as the ledger behind it.
Decisively: the machine and its plant are project-scale capital with lead times, refurbishment cycles, and salvage assumptions built into the price. Cost-basis honesty (what the iron costs to own per advanced meter, including the residual-value bet) is the bid's foundation before ground risk is even priced.
Because a stopped heading burns the same continuous-shift cost regardless of cause, and only some causes pay: ground conditions against baseline may be compensable, machine failures are the contractor's, owner delays are claimable. Code every stopped hour by cause the day it happens.
Mostly in trenchless small-diameter work: microtunneling, pipe jacking, and auger boring adjacent to underground utility construction, where shaft costs bookend short drives and per-foot pricing includes ground-class contingency. The mega-project grammar (baselines, DSC, downtime coding) applies there at readable scale.
Sulphur Prairie Management, operating as The Construction CFO, publishes the 48-trade benchmark dataset these numbers come from. SPM's deepest specialization is 24 core commercial trades, and SPM works with tunnel contractors who want the same financial system: onboarding, clean books, a maintained 13-week cash flow forecast, and monthly health reviews, with job costing simplified to what the business runs on. The full 48-trade benchmark reference exists so owners in every trade can measure against real numbers. ---
CFOS serves commercial tunnel subcontractors doing $1M to $12M. Pricing starts at $1,900 per month for companies under $1M and runs to $13,500 per month at the top published band. Onboarding takes 60 days.
Three tiers, and which one you are in depends on how much of the work you want off your desk. Core is where you stop guessing: job costing built against the way you estimate, a 13 week cash forecast, monthly WIP, and a monthly meeting that ends in decisions, while your bookkeeper keeps doing the books. Executive is where you stop touching the books, because we run the bookkeeping and the controllership as well. Strategic is where every job shows its margin while it is still running, because the job costing and WIP platform is set up and managed for you. No payroll. No scope gaps.
Sixty days. We migrate your books back to the start of your last taxable year, set up ControlQore, and build your job costing structure from scratch. Fully operational in two months.
$10.7M+
Client AR Recovered Since 2023
48
Active Trade Specializations
60 DAYS
Average Onboarding Time
WHAT THIS TIES INTO
Josh Luebker, The Construction CFO
Josh Luebker
FRACTIONAL CFO · THE CONSTRUCTION CFO

Former commercial project manager and master electrician: 150+ projects worth $2.1B combined, from $50,000 to $300M. Now fractional CFO to commercial subcontractors.

DO YOU KNOW YOUR TRUE MARGIN ON TUNNEL WORK?

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