Blended waterproofing job cost hides where the margin went. Membrane type cost codes show it in week two. Sheet membrane on standard concrete and liquid-applied on irregular geometry have very different cost per SF.
Total waterproofing labor and material for the week divided by total SF installed gives a blended rate. Sheet membrane on the parking deck ran at $1.90 per SF against an estimated $1.95 per SF. Liquid-applied below-grade on the foundation ran at $3.60 per SF against a $2.75 per SF estimate due to crack routing, joint treatment, and penetration detailing. The blended rate of $2.40 per SF does not identify the liquid-applied as the problem.
The cast-in-place foundation substrate had 14 cold joints requiring crack routing and polyurethane sealant before membrane application. That preparation work was in the scope but not a separate SOV line. The $6,200 in prep labor was absorbed into the liquid-applied membrane cost code and made the per-SF application cost appear higher than the application itself warranted.
A failed lap joint on a section of sheet membrane was discovered during owner inspection 6 months after project completion. Warranty repair cost $3,800 in labor and material. No warranty provision was in the overhead rate. The callback was absorbed from operating cash.
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