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$2.3M OF FIBER WORK. A BANK BALANCE THAT MADE NO SENSE.

Some months looked great and some months looked like a disaster, with nothing in between to explain either one. The work was never the problem.

BY JOSH LUEBKERPublished May 22, 2026Updated August 8, 20265 min read
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A $2.3M fiber splicing subcontractor couldn't tell whether the business was building toward anything because the bookkeeping put costs where they made sense rather than where they belonged. Once the books were rebuilt with a real cost structure, the volatility had an explanation: overhead runs whether crews are splicing or waiting, and the T&M rate was never built to carry the waiting. January 2026 was the clearest month in the file, with project costs of $141,000 against $144,000 in revenue and almost nothing left for overhead. A crew billing 18 days in a busy month is also on standby for the other 8, and those 8 days come out of the margin on the 18. The rate that survives a full year has to be built on honest utilization instead of a good month. The owner now knows which months are structurally profitable and is building contracted structured cabling work alongside the T&M fiber.

The books weren't wrong out of carelessness. Subcontractor accounting is genuinely complicated, and a number that makes sense to a careful person isn't the same thing as a number that's correct.

THE FULL BREAKDOWN

This story is one owner's experience of a cost structure that was never built for on-demand work. Read The Fiber Contractor Operating System for the complete treatment, worked figures included.

THE BOOKS WERE BEING KEPT AFTER HOURS.

The owner of a $2.3M fiber splicing subcontracting company was working hard. His crews were skilled, his clients included major telecom carriers, and the work was real and the invoices were going out.

But at the end of every month the bank account didn't make sense. Some months looked great and some months were a disaster. There was no rhythm to it, no predictability, and no way to tell whether the business was building toward something or just running in place.

His wife was handling the books after hours. She had no formal accounting background, just a willingness to keep things organized and put numbers where they made sense to her. She was doing her best with the tools she had, but in a subcontracting business with project costs, overhead, and irregular billing cycles, numbers that go where they make sense aren't the same as numbers that go where they belong.

When we cleaned up the books and built a real financial structure, what the business was producing became visible for the first time. The picture was more complicated than the owner expected.

THE FEAST OR FAMINE PROBLEM IN FIBER SPLICING.

Fiber splicing work has a specific financial profile that makes it harder to manage than most trade subcontracting. The work comes in bursts: a carrier needs splicing done immediately, crews mobilize, the work gets done, and then there's nothing for three weeks. It's not project based like civil or concrete work where you can see a backlog and plan around it, it's reactive and on demand by nature.

That irregular revenue cycle creates two problems. First, overhead doesn't stop between jobs. Labor burden, insurance, vehicles, and equipment continue whether crews are working or sitting, and in a slow month those fixed costs eat directly into whatever was earned the month before. Second, because the work comes in urgently and gets priced quickly, there's less time and discipline around pricing than in a business where bids are built carefully over days or weeks.

The result is a business that looks profitable in busy months and looks like it's losing money in slow months, with no way to tell whether the overall trajectory is positive or negative.

WHAT THE CORRECTED NUMBERS MADE VISIBLE.

Once the books were properly structured and costs were posting to the right places, the monthly picture became clear. What it revealed was significant volatility that had been masked by bookkeeping that wasn't categorizing costs correctly.

In the busiest months gross profit looked strong, because revenue was coming in and project costs were manageable. But in slower months, when collections from prior work were still coming in while new work was sparse, overhead was consuming everything. January 2026 was the single most visible example: a month where project costs spiked to $141,000 against $144,000 in revenue, leaving almost nothing for overhead before net profit was calculated.

The numbers told a clear story. The pricing on fiber splicing work wasn't building in enough margin to survive the slow months. The work felt lucrative in the moment, urgent work for major carriers paying quickly, but the net profit over a full year wasn't reflecting the effort being put in.

The work felt lucrative in the moment. The full year didn't agree with the moment.

TIME AND MATERIAL PRICING DOES NOT COVER THE DOWNTIME.

Time and material pricing feels safe. You bill for what you do, and there's no risk of underestimating a fixed price job. But T&M work carries a hidden cost that most fiber subs don't price into their rates, which is the cost of the time between jobs.

If your crew is billing 18 days a month in a busy month, your T&M rate needs to support not just those 18 days but also the 8 days they're available and not billing. The truck payment, the insurance, and the labor burden for the days they're on standby don't disappear when the phone isn't ringing. They just come out of the margin from the days you did bill.

Most fiber splicing subs calculate their T&M rate on busy month assumptions. The rate looks profitable when crews are fully utilized and it looks painful when they're not, and because the work is so irregular, crews are frequently not fully utilized. They're available, ready, and costing money, waiting for the next call from a major carrier.

The real T&M rate has to be built on a realistic utilization assumption. Not a best case month, not an average of your best months, but an honest look at what percentage of available days your crews are billing across a full year. That number is almost always lower than owners expect, and the rate that comes out of the calculation is almost always higher than what's currently being charged.

WHAT IS CHANGING NOW.

The owner now has a clear view of his financial reality every month. The volatility that felt random and confusing before has a cause and an explanation. He knows which months are structurally profitable and which ones are consuming margin, and he knows his net profit isn't where it needs to be for the business to build real wealth.

That clarity is driving a real change in direction. The business is building out structured cabling capability for new construction: contracted work with predictable billing cycles, estimable costs, and margins that don't depend on how many days in a month a carrier happens to need splicing done. That's a fundamentally more stable revenue stream alongside the existing T&M fiber work.

The books his wife was keeping weren't wrong out of carelessness. They were wrong because subcontractor accounting is genuinely complex, and the difference between a number that makes sense and a number that's correct isn't always obvious without a construction specific financial background. Now the numbers are correct, and for the first time the owner can make decisions based on what the business is doing rather than what it feels like it's doing.

WHAT TO DO WITH THIS

THE SHORT LIST.

Rebuild your T&M rate on the billing days you get across a full year, not the billing days you get in a good month.
Cost the standby days deliberately. Trucks, insurance, and labor burden run on the weeks the phone doesn't ring.
Sort your months into the ones that carry overhead and the ones that consume it before you decide the business is doing fine.
If on-demand work is all you sell, price a second revenue stream that bills on a schedule you can see coming.
COMMON QUESTIONS

FREQUENTLY ASKED.

Because the work comes in bursts and overhead doesn't. Crews mobilize when a carrier calls, the work gets done, and then there can be nothing for three weeks, while labor burden, insurance, vehicles, and equipment keep running the whole time. A busy month absorbs those fixed costs easily and a slow month can't, so the same business reads as strong in one month and as a loss in the next.
By building the rate on the share of available days your crews bill over a full year and not on a busy month. If a crew bills 18 days in a strong month and is on standby for the other 8, the cost of those 8 days has to be carried by the 18 you invoiced. Owners are usually surprised by how low honest utilization runs, and the rate that comes out of it's higher than what they're charging today.
Plenty do, and the problem is rarely effort or care. Subcontractor accounting has project costs, overhead allocation, and irregular billing cycles that all have to be treated a specific way, and putting a cost where it seems to fit isn't the same as putting it where it belongs. The result is numbers that look organized and can't answer which months and which jobs are making money.
WHAT THIS TIES INTO
Josh Luebker, The Construction CFO
Josh Luebker
FRACTIONAL CFO · THE CONSTRUCTION CFO

Former commercial project manager and master electrician: 150+ projects worth $2.1B combined, from $50,000 to $300M. Now fractional CFO to commercial subcontractors.

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